After my most recent tutorials I have had a rethink and after some experimentation I have discovered that I can vac form and mould the plasterzote into shape in a way that is much more in keeping with the designs and the look needed. The kids will still be able to decorate them, and make the frills for the horns and attach the elastic on, but I feel they will apreciate the formed effect more.
Note - the reason one horn is more blunted then the other is that when I put the face in the vac former I put it too far to one side, a problem easily fixable now that I am aware of it.
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